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Dealing with the
corrugated bed.
The Tundra's corrugated bed made
things a bit challenging. Since the header beam at the front of
the bed - to which each main support beam would be fastened - would be running
across (and hence, sitting on top of) the raised portions of the bed,
the header was going to sit higher than the beams which, for stability
purposes, were going to run lengthwise in the grooves. This
caused the main beams to sit about 1/2" lower than the header. |
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Getting everything
level.
To raise the beams 1/2" to make them
flush with the header, I purchased some pre-cut strips of wood at Home
Depot and fastened them to the bottom of the beams. These were
2" wide by 1/2" high. Luckily, the grooves in the Tundra's bed
are also 2" wide, and the strips fit perfectly into the grooves. I
found these in the section of Home Depot where they have
premium, cut pieces of poplar and oak. Later, I found a cheaper
solution in the area where they have molding; they also had many more
options in widths and thicknesses there.
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Getting everything
level.
One of the 1x10s with the 'riser'
installed.
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Mocking up the base
again.
After attaching the risers, I
installed the 1x10 header which runs parallel to the back of the
cab, and rolled up some extra pieces of carpet to fit between the
header and the front of the truck bed. If the base does move, the
carpet will provide a bit of a cushion. I didn't want the header
up against the bed in order to prevent vibration noises.
I did decide to add some more
support to the base after this mock up. I don't have pictures at
this stage - you can see some further on - but I added several
cross-beams for structural support, and also to provide an edge
against which the hinged doors will eventually rest when closed.
With everything mocked up and fitting
well, it was time to take it all out and go get the cab.
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The Topper.
I way over-researched this part.
I spent days at the computer checking out various manufacturers and
models; made repeated trips to numerous showrooms....
I ended up getting an A.R.E. MX
topper. It's about 6" taller than a standard topper, which
provides the extra headroom to allow sitting up in the back.
This will be a big plus in general, but especially if we need to
hideout during bad weather.
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The Topper.
The MX has a fold-down front sliding
window which will allow for access to the back of the truck (the back
window of the Tundra goes down all the way). The MX also has
sliding screened windows on each side, which should allow for good
ventilation. I was tempted to go with a better looking model,
but function won out over form, and I think this looks pretty good
anyway!
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